Uncap Production Bottlenecks with Higee’s Automatic De-Capping Machine
Automatic De-capping Machine for 5-Gallon Water Bottle Caps from Higee Machinery
At Higee Machinery, we are proud to introduce our Automatic De-capping Machine, a state-of-the-art solution designed specifically for the efficient removal of caps from 5-gallon water bottles. This advanced system is an essential piece of equipment for water bottling plants aiming to optimize their production processes, ensure product hygiene, and enhance operational efficiency.
Product Overview
The Higee Machinery automatic cap extractor is meticulously engineered and manufactured with high-quality components to ensure maximum performance and durability. The machine is composed of several key parts including a robust frame, cap extractor system, precision pneumatic cylinder, and an intelligent electrical control system. Together with a conveying chain system, it allows for seamless online operation, ensuring that bottles move smoothly through the de-capping process without interruption.
This equipment is specifically built using premium-grade stainless steel, which provides excellent corrosion resistance, high durability, and easy maintenance. The sleek stainless-steel design not only extends the machine's lifespan but also guarantees compliance with hygiene standards essential for the food and beverage industry.
Key Features
High-Quality Construction
The entire structure is manufactured with food-grade stainless steel, making it resistant to corrosion, wear, and oxidation. Its smooth surfaces are easy to clean, ensuring that the highest sanitation standards are maintained.
Durable Cap Extractor
The pulling mechanism is crafted from customized die steel, offering superior strength and wear resistance. It is designed to remove bottle caps without damaging the barrel mouth, preserving the integrity and usability of each bottle.
Fine-Tuning Capability
The cap extractor section can be finely adjusted to match different cap specifications or bottle tolerances, allowing for highly precise and flexible operations across various production lines.
Premium Components
All cylinders and electrical components used in the machine are sourced from reputable domestic and international brands, ensuring stable performance, low failure rates, and long service life.
Attractive and Compact Design
The machine features a beautiful appearance with a compact footprint, making it suitable for installation even in space-constrained production environments.
High Production Efficiency
With a high de-capping speed and a stable operational flow, the machine significantly improves overall production efficiency, helping bottling companies to meet growing market demands.
Advanced Automation
The machine is designed with a high degree of automation, reducing the need for manual labor, minimizing the risk of human error, and ensuring consistent quality during the de-capping process.
Wide Compatibility
Specially designed for 5-gallon water bottles, the machine is compatible with most standard-sized 5-gallon barrel caps widely used in the market.
Working Principle
The 5-gallon bottles are first transported to the de-capping station via a synchronized conveyor chain system. As each bottle enters the designated de-capping area, the cylinder mechanism activates, securely gripping and removing the cap without causing damage to the barrel mouth. The entire process is carefully coordinated through the PLC-based electrical control system, ensuring precision, safety, and efficiency.
The bottles, once decapped, are ready for further processes such as washing, filling, and capping in an integrated bottling line, greatly enhancing overall productivity.
Applications
The Higee automatic de-capping machine is widely used in:
Bottled Water Production Plants
Beverage Manufacturing Facilities
Food Processing Plants
Chemical and Pharmaceutical Industries (for non-hazardous liquid containers)
It is especially ideal for companies involved in bulk water supply, commercial water refilling stations, and large-scale beverage bottling operations.
Advantages of Choosing Higee Machinery
1. Professional Experience
With over a decade of experience in manufacturing beverage packaging machinery, Higee Machinery has become a trusted partner for companies worldwide.
2. Tailored Solutions
We offer customizable machine configurations to meet specific customer requirements, whether it’s related to production capacity, bottle specifications, or plant layout.
3. Reliable After-Sales Support
Our team provides comprehensive technical support, including installation guidance, training, and maintenance services to ensure smooth operation after purchase.
4. Global Reach
Higee Machinery’s products have been successfully exported to more than 50 countries, including the United States, Canada, Australia, Europe, Southeast Asia, and the Middle East.
5. Continuous Innovation
We are committed to continuous R&D and technological innovation, ensuring our machines remain at the forefront of industry standards.
Technical Specifications
Parameter |
Specification |
Applicable Bottle Type |
5-Gallon Water Bottles (Standard) |
Material of Machine Body |
SUS 304/316 Stainless Steel |
Capacity |
300 - 1200 bottles per hour (adjustable) |
Power Supply |
220V/380V, 50Hz/60Hz (customizable) |
Air Pressure Requirement |
0.6-0.8 MPa |
Control System |
PLC + Touch Screen |
Pneumatic Components |
International/Top Domestic Brands |
Machine Dimensions |
Customized according to layout |
Weight |
Approx. 200-350 kg |
Note: Specific configurations can be customized according to customer requirements.
Why Decapping Automation Matters
Investing in an automatic de-capping machine brings substantial benefits to bottling operations:
Enhanced Productivity: Decreases manual labor, allowing workers to focus on other tasks.
Consistency: Ensures uniform cap removal without damaging bottles.
Improved Hygiene: Reduces human contact with bottles, minimizing contamination risks.
Reduced Costs: Lowers labor costs and bottle replacement expenses due to less bottle mouth damage.
Faster Turnaround: Increases the speed of production lines, meeting customer demands faster.
In an increasingly competitive market, automation is no longer optional — it’s essential. Higee Machinery’s de-capping machine is the perfect upgrade to move your water bottling line to the next level.
Contact Us
If you are looking for a reliable, durable, and efficient 5-gallon bottle cap remover/de-capping machine, Higee Machinery is your best choice.
Our dedicated sales team and technical engineers are ready to provide you with detailed product information, customized solutions, and professional support to meet your specific needs.
Email: admin@higeemachine.com
Website: www.higeemachine.com
Phone: +86-13917675139
Let Higee Machinery help you optimize your bottling line for maximum efficiency and quality. We look forward to building a successful partnership with you!