Saucing It Right: Understanding the Role of Thick Sauce Fillers
HIGEE's Automatic Glass Bottle Tomato Sauce Washing, Filling, and Capping 3-in-1 Machine
HIGEE’S state-of-the-art automatic thick sauce washing, filling, and capping machine represents the pinnacle of efficiency and precision. With over 15 years of experience in manufacturing filling machines, we have consistently integrated foreign advanced technology to develop cutting-edge products. This particular machine employs a volumetric piston pump, ensuring high-precision content filling with an extended service life. It is designed to withstand high temperatures, resist acids and alkalis, and seamlessly integrates machinery, electricity, and gas components. The versatile design caters to a wide range of thick sauces, including chili sauce, spicy sauce, beef sauce, mushroom sauce, seafood sauce, garlic sauce, and more, accommodating materials with varying viscosities. The complete production line consists of bottle-washing, filling, tunnel sterilization oven, capping machines, labeling machines, and other equipment, all meticulously aligned with GMP requirements.
Key Features of Our 3-in-1 Sauce Filling Machine Line:
Conveyor Chain and Split Star Wheel Feeding Method: The efficient conveyor chain and split star wheel ensure a smooth feeding process.
304 Stainless Steel Star Wheel: We prioritize durability and hygiene by utilizing high-quality 304 stainless steel for the star wheel.
Stainless Steel ANSI 304 Rotating Filling Parts: All rotating filling components are made from stainless steel ANSI 304, guaranteeing longevity and reliability.
Precision Piston Filling: Our piston filling method, in conjunction with the ANSI 304 filling valve, delivers high-precision, high-speed filling. Liquid level accuracy is maintained at ≤ ± 3g. We employ imported scales for optimal weighing accuracy.
Gear Train Transmission: The filling machine's power transmission is facilitated by a gear train in the rack, ensuring efficient and reliable operation.
Cap Gland Efficiency: Our capping machine is equipped with a specialized gland head, boasting a simple structure and providing stable and reliable capping results. The defective rate of capping is impressively low, at ≤ 0.3%. We employ a high-efficiency centrifugal cover method, minimizing cap wear. Additionally, the capping device includes a cap detection mechanism for precise control of cap hoisting.
Conveyor Chain and Nylon Wheel: The nylon wheel and conveyor chain work seamlessly, incorporating a bottle protection device and an out-of-the-bottle conveyor chain. The transmission motor is equipped with frequency conversion speed regulation, ensuring bottle stability and preventing falls during the filling process.
PLC Control: The entire 3-in-1 filling machine process, from bottle to bottle, is expertly controlled by PLC, ensuring seamless automation.
User-Friendly Touch Screen: Operate the machine with ease through the touch screen interface, providing information on production speed, shift output count, fault categories, fault occurrence points, and more. It can also automatically track downtime, fault categories, and other essential information.
High-Quality Electrical Components: All major electrical components are sourced from world-renowned brands to guarantee exceptional performance. The PLC and inverter are supplied by MITSUBISHI (Japan), the touch screen is from Pro-face, and the photoelectric switch and proximity switch are sourced from reputable German brands Leuze/SICK.
Pneumatic System Reliability: The pneumatic system is constructed using premium Taiwan AirTAC products, further enhancing the machine's overall reliability and efficiency.
In conclusion, HIGEE's Automatic Glass Bottle Tomato Sauce Washing, Filling, and Capping 3-in-1 Machine stands as a testament to our commitment to precision, efficiency, and excellence in manufacturing. With advanced features and a focus on durability, hygiene, and versatility, this machine is the ideal solution for your thick sauce packaging needs. For inquiries or additional information, please do not hesitate to contact us.